March 11, 2010     |
Surface Mount Assembly

Three automated production lines

  • Passives to 0201 size
  • Fine pitch IC’s
  • BGA’s
  • AOI - Automated Optical Inspection
  • Assembly on FR4, Flex, Rigid/Flex and PTFE material
  • Assembly on Copper or Aluminum cores 
  • Deep well placement into RF cavities
  
Through-Hole Assembly
  • Semi-automatic insertion
  • Slide Line
  • Hand-insert
  • Wave Soldering
  • Hand Solder - 100% Metcal Soldering Irons
  
NPI

New Product Introduction

  • Dedicated NPI Team and Supervisor.
  • All new projects treated as NPI and controlled by NPI Team.
  • All NPI builds will include a DFM (Design for Manufacturability) Report with the shipment of the product.
  
DFM

Design for Manufacturability Reporting

  • First-time builds of any assembly are treated as an NPI (New Product Introduction) and handled by the NPI team.
  • A DFM report is included with the shipment of every new assembly. All departments provide input and suggestions to improve the manufacturability and cost or the assembly
  
Quick-Turn Manufacturing Services
  • Premium production turns of 2-weeks, 1-week and less than 1-week are available.
  
Engineering Prototype Services
  • Engineering prototype services are available using turnkey, partial turnkey or fully consigned materials
  • Standard or Quick-turn production cycles
  
Testing
  • Fully staffed Test Department
  • Troubleshooting to the component level
  • In-Circuit Testing (Bed-of-nails and Flying Probe)
  • ICT (Bed-of-nails) fixture and program development
  • Flying Probe test development
  • Full Complement of Functional Test and diagnostic equipment
  • Customer-supplied functional test stations
  
IC Component Programming
  • In-house programming of most non-volatile memory and programmable logic IC’s.
  
Field Service, Troubleshooting and Repair
  • Troubleshooting to component level
  • Repair and Rework
  • Calibration and Re-test
  • Drop ship to end customer
  
Box Build
  • Subassemblies
  • Front panels
  • Card cages
  • System Racks
  
RoHS Manufacturing
  • Certified SMT and Through-hole processes
  • Segregated processes and material handling
  
Conformal Coating
  • Spray or dip polyurethane, silicone, or acrylic
  • Parylene (vacuum deposition)
  
Proto-Pac Manufacturing Services
  

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